Unist: Microlubrication Systems

Saw Blade Lube System

Continuous output of precisely-metered lubricants for band sawing and circular sawing applications. Includes nozzle designed specifically for saw blades.
Saw Blade Lube System - industrial lubricants - Unist

Availability: In stock

$0.00
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Product Description
Details

Saw Blade Lube System

Cutting edge technology

Unist Saw Blade Lube Systems and Band Saw Lubrication Equipment deliver all the benefits of MQL (Minimum Quantity Lubrication) to your band or circular saw in a durable and easy to install package. Longer lasting blades, better cuts, fluid savings, and clean, dry chips are the main reasons users love our Saw Blade Lube Systems and our Coolube® lubricant.

If you’re currently using a traditional flood coolant system, make the switch to a Unist Saw Blade Lube System and eliminate the mess that coolants can cause, their health/safety concerns, and the need to treat and dispose of them.

Unist offers numerous system options to make sure your Saw Blade Lubrication System is perfect for your application whether circular sawing or otherwise, and we’ll work with you to make sure your system is a success. Get started enjoying the benefits of saw blade lubrication and MQL today!

Advantages of the Saw Blade Lube System

  • Eliminate the mess of flood coolant
  • Reduce fluid usage
  • Extend blade life
  • Dry chips are worth more money

Improved results: sawing Inconel with Unist

Before:

The photo shows cut quality before the Unist system was added. This cut was made using typical flood coolant and resulted in a blade life of approximately 5 days. As you can see, the cut has generated excessive chatter and a large burr on the edge of the stock.

Cut quality before the Unist system was added

After

The photo shows the same material cut with the same blade after a Unist band saw lubrication system was installed. The cut was made using our Coolube® 2210EP lubricant. Not only was the cut quality greatly improved, but the customer experienced a substantial blade life increase! This customer was able to eliminate the cost and mess associated with flood coolant and also saves considerably on blade costs.

Same material cut with the same blade after a Unist band saw lubrication system was installed

Microlubrication advantages

Reduction of lubricant consumption

Thanks to very precise micropumps, the lubricant dosage is perfectly controlled. The system uses only a tiny amount of milliliters a day rather than liters of fluids.

Clean machinery and factory

Increase the air quality of the work environment by eliminating odor problems caused by bacterias in soluble oils. Reduce your workload and stop removing abrasives on the grounds. Thanks to the minimum quantity lubrication technique, there is less wear and the condition of the surfaces are improved.

A better working environment

With Unist, you will have clean, non-slippery floors, which will reduce the risk of falls and injuries

Environmentally friendly

You will contribute to a significant reduction of polluting discharges into the environment;

Increased tool life

Increase the life of your tools from 20% to 100%; you will reduce or even eliminate the thermal shocks that they undergo;

Dry chips and less greasy parts

You will have dry and easy to dispose of chips;

Microlubrication's applications

  • Conventional machining
  • CNC
  • Lubrication machining
  • Spindle center
  • Cutting, sawing
  • Demoulding, stamping, profiling, milling, etc.
Additional Information
Technical Specifications

Available Nozzle Options


Bat Nozzle
Mounting of the Bat Nozzle

Bat Nozzle – Our Standard Nozzle For Circular And Band Saws

The Bat Nozzle was designed to easily fit on a wide variety of circular saws, vertical band saws, and horizontal band saws. The nozzle includes a 1.75” (45 mm) square mounting flange that can be attached to the blade guard. A 1” (25 mm) diameter hole drilled through the guard allows the nozzle to be centered over the blade. The nozzle position can then be adjusted as close to the blade as required with a thumb screw. Two outlets on the sides of the blade and a third outlet spraying directly into the gullet of the teeth assure superior application of lubricant to the saw blade. The Bat Nozzle is available in various lengths to accommodate a broad range of saws.



Band Saw Blade Nozzle

The Band Saw Blade (BSB) Nozzle provides users with alternative mounting options and delivers an ideal spray pattern for horizontal band saw blade lubrication. Its smaller footprint makes for easier mounting and less intrusive installation.

When mounted to the blade guide, proper positioning is easy when using the built-in ruler guide. Simply align the top of the blade with the appropriate blade size marking and secure the nozzle in place. For additional mounting flexibility, optional brackets are available. The BSB Nozzle is available in sizes for 1” [25.4 mm], 2” [50.8 mm], and 3” [76.2 mm] sizes to accommodate most common band saw blade widths.

The BSB Nozzle is ideal for:

  • Horizontal band saw blades up to 3" [76.2mm]
  • Mounting on blade guides
  • When spraying from the top of the blade is preferred
Band Saw Blade Nozzle
Band Saw Blade Nozzle


The Band Saw Guide Nozzle
The Band Saw Guide Nozzle

The Band Saw Guide Nozzle

The Band Saw Guide (BSG) Nozzle will lubricate the sides of the blade to help minimize friction when blade guide lubrication is required.

The BSG Nozzle can be mounted directly to a guide block or to the BSB Nozzle. When paired with a BSB Nozzle, this will provide lubrication for both the cutting edge and the sides of the blade.



Mounting Kit

For maximum mounting flexibility, two mounting brackets are available for the band saw nozzles. The block mount allows either a blade or the guide nozzle to be held 90 degrees from the mounting surface. The rail mount allows the vertical height of the BSB or BSG Nozzles to be easily adjusted by sliding the nozzle up or down and tightening the clamp at the side.

Two mounting options are available:

Block Mount

Block Mount

Rail Mount

Rail Mount