Amada HPSAW310 Automatic Hyper Bandsawing Machine
Features
The new HPSAW 310 Hypersaw redefines the performance limits of band sawing technology. The most experienced AMADA development engineers have combined their ability and knowledge into this superior machine tool system. Depending on the type of steel, there is a three to four-fold improvement in cutting performance compared to circular saws equipped with carbide saw blades and when compared to conventional band saws with bimetal saw blades, it is possible to increase the cutting performance ten-fold.
Stable Super High Speed Cutting
Reducing the load to the blade body and by making the twisting angle of the blade to 0°, the fatigue life of the blade body is prolonged and the running speed of the blade is increased dramatically.
To deal with the huge cutting resistance generated by super high-speed cutting, the saw head frame and the guide were newly designed. For bridge-type saw head frame, deflection generated when the blade is stretched with strong tension is designed optimized by the optimum stress distribution technique.
Vibration reduction rollers are mounted on the blade guides of both sides, with a combination of high-pressure coolant that plays the role of liquid damper, vibration of the blade that is running at high speed is largely restrained.
High Speed/High Precision Mechanism
An AC servo motor and a linear guide are adopted for the material feeding mechanism.
Both high-speed material feeding and high precision positioning for cutting are achieved simultaneously.
Improve Quality
The high-pressure coolant forcibly cools the heat generated at super high-speed cutting.
The rotation speed of the wire brush is adjusted automatically. Defective cut section due to chips is prevented by removing chips adhered to the blade running with high speed.
Noncontact type, high quality cutting bending detectors are mounted on the blade guides of the both sides. Cutting bending is measured highly precisely in real time.
Linear guides are used to support and guide the front main vise. Wear and maintenance is reduced while also improving stability of the vise. Material is always clamped firmly.
Technical Specifications
| Model | HPSAW310 | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Imperial | Metric | ||||||||||
| Cutting Capacity | Round (Diameter) | 1.97″ – 12.20″ | 50-310 mm | 1.97″ – 12.20″ 50-310 mm |
1.97″ x 1.97″ – 12.20″ x 12.20″ 50 x 50 mm – 310 x 310 mm |
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| Rectangle (W x H) | 1.97″ x 1.97″ – 12.20″ x 12.20″ | 50 x 50 mm – 310 x 310 mm | |||||||||
| Work Load Capacity | 2,426 lbs | 1,100 kg | |||||||||
| Blade Size (L x T x W) | 24’1″ x 0.063″ x 2-5/8″ | 7345 x 1.6 x 67 mm | |||||||||
| Blade Speed | 49-1312 ft/min by Inverter | 15-400 m/min by Inverter | |||||||||
| Blade Control | Top Limit Setting | Automatic Setting with Quick Approach Feeler | Automatic Setting with Quick Approach Feeler | Windows Based CNC Control, Servo Motor with Ball | |||||||
| Cutting Control | Windows Based CNC Control, Servo Motor with Ball | ||||||||||
| Vise Operation | Type | Front, Main, Rear Vises | Front, Main, Rear Vises | Hydraulic Full-Stroke Cylinder | |||||||
| Control | Hydraulic Full-Stroke Cylinder | ||||||||||
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Motors |
Saw Blade | 30 HP | 22 kW | 30 HP 22 kW |
5 HP 3.7 kW |
1.5 HP 1.0 kW |
1.5 HP 1.0 kW |
2 HP 1.28 kW |
2 HP 1.5 kW |
1/2 HP 0.4 kW |
1/4 HP 0.18 kW |
| Hydraulic Pump | 5 HP | 3.7 kW | |||||||||
| Cutting Feed AC Servo | 1.5 HP | 1.0 kW | |||||||||
| Work Feed AC Servo | 1.5 HP | 1.0 kW | |||||||||
| High-Pressure Coolant (Supply) | 2 HP | 1.28 kW | |||||||||
| High-Pressure Coolant (Discharge) | 2 HP | 1.5 kW | |||||||||
| Wire Brush | 1/2 HP | 0.4 kW | |||||||||
| Cutting Fluid Pump | 1/4 HP | 0.18 kW | |||||||||
| Power Requirement | Power Supply Voltage | AC220V±10%, 3 PH, 60 Hz All Other Voltages Require Transformer | AC220V±10%, 3 PH, 60 Hz All Other Voltages Require Transformer | 60 kVA | |||||||
| Power Requirement | 60 kVA | ||||||||||
| Cutting Fluid | Tank Capacity | 106 gal | 402 liters | 106 gal 402 liters |
Centrifugal Electric | 19.8 gal/min 75 L/min |
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| Pump Type | Centrifugal Electric | ||||||||||
| Pump Capacity | 19.8 gal/min | 75 L/min | |||||||||
| High-Pressure Coolant | Tank Capacity | 4 gal | 15 liters | 4 gal 15 liters |
Centrifugal Pump | 71.3 gal/min 270 L/min |
Plunger Pump | 4.5 gal/min 17 L/min |
569 psi 3.92 MPa (39 kgf/cm2) |
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| Supply Pump Type | Centrifugal Pump | ||||||||||
| Supply Pump Capacity | 71.3 gal/min | 270 L/min | |||||||||
| Discharge Pump Type | Plunger Pump | ||||||||||
| Discharge Pump Capacity | 4.5 gal/min | 17 L/min | |||||||||
| Discharge Pump Pressure Setting | 569 psi | 3.92 MPa (39 kgf/cm2) | |||||||||
| Hydraulic | Tank Capacity | 8 gal | 30 liters | 8 gal 30 liters |
Variable Displacement Vane Pump | 814 psi 5.8 MPa (58 kgf/cm2) |
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| Pump Type | Variable Displacement Vane Pump | ||||||||||
| Pressure Setting | 814 psi | 5.8 MPa (58 kgf/cm2) | |||||||||
| Chip Disposal | Automatic Follow up Double Wire Brush with Wear Detection. Motor-Driven wide Scraper Type Chip Conveyor | ||||||||||
| Material Index | Index Mechanism | AC Servo Motor | AC Servo Motor | 23.62″ 600 mm |
0.394″ – 23.62″ 10-600 mm |
1-99 | 1-9999 | 1.97″ Plus Length of Parts 50 mm Plus Length of Parts |
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| Stroke | 23.62″ | 600 mm | |||||||||
| Length | 0.394″ – 23.62″ | 10-600 mm | |||||||||
| Number of Input Block/Station | 1-99 | ||||||||||
| Number of Cut-Off Pieces | 1-9999 | ||||||||||
| Remnant Length | 1.97″ Plus Length of Parts | 50 mm Plus Length of Parts | |||||||||
| Machine Dimensions (W x L x H) | Head-Up Position | 169.6″ x 106.6″ x 92.7″ | 4309 x 2707 x 2354 mm | 169.6″ x 106.6″ x 92.7″ 4309 x 2707 x 2354 mm |
169.6″ x 106.6″ x 92.7″ 4309 x 2707 x 2354 mm |
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| Head Down Position | 169.6″ x 106.6″ x 92.7″ | 4309 x 2707 x 2354 mm | |||||||||
| Table Height | 35.4″ | 900 mm | |||||||||
| Machine Weight | 17,640 lbs | 8000 kg | |||||||||
Montfort International
G1P 3T3, Canada