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Amada PCSAW720 Automatic Pulse Cutting Bandsawing Machine

The Amada PCSAW720 is an automatic bandsawing machine with pulse cutting technology. Perfect for higher cutting rates. 15 HP bandsawing machine with a 2-5/8″ blade, hydraulic flow cutting control with stepping motor and Windows based CNC controls.

Automated Bandsaws With Pulse-Cutting Technology for High-Speed Cutting

Band saws with pulse cutting technology have been designed for economical use under toughest production conditions. For Users who demand the highest demands on cutting performance and quality, based on decades of experience, the optimum approach between tool and machine was developed.

Single pulse cutting cancels the vibrations that occur during the penetration force. This technology decreases cutting resistance while increasing blade life and cutting rates. Increased blade life is now guaranteed without sacrificing productivity. Moreover, this new pulse unit enables to reduce noises.

With Pulse Cutting Technology AMADA first-time succeeded offering a fully automatic bandsaw machine, which eliminates unwanted vibrations during bandsawing. With this eliminization an enhancement of the cut performance and also a raise of the bandsaw blade lifetime will be reached.

In face of the performance enhancement the sound pressure level, that occurs while sawing stainless materials, is reduced by more than 10 dB. As a consequence an optimum of profitability and an improvement of the working environment is obtained at once.

Features

  • High speed cutting: The pulse cutting technology reduces cutting resistance thereby minimizing blade teeth wear. Moreover, this new pulse unit enables to reduce noises.
  • Increased Blade Life without Sacrificing Productivity: By controlling vibrations that occur during the penetration force, pulse cutting reduces cutting resistance and blade wear in half. Lower tooling cost is ensured by the extended blade life. The network-based CNC controller is introduced in combination with the hybrid real time cutting control. Optimum cutting database supports high speed cutting and increases a blade life.
  • Automatic Dual Wire Brush System: The dual wire brushes contact the sides of the blade at the teeth, instantly cleaning the gullet area and avoiding excessive brush wear due to improper settings.
  • Band saw machine compatible with AXCELA blade: This CNC-controlled band saw machine model is compatible with cutting the conditions of the AXCELA blade and can maximize the capability and performance of the AXCELA high performance carbide blade.
  • Improvement of work environment: Powerful Prevent Vibration Roller reduces both chattering vibrations and cutting noises.
  • Operation panel suited for user’s work environment: The separately installed stand-alone main operation panel can fit in your work space and layout. The portable sub operation panel (option) is available to allow a user to remotely control work processes easily at a distance from the main operation panel.
  • Improvement of workability: Inclination of chip conveyor adopting +15°of angle to reduce the volume of cutting oil adheres cutting chips flowing out. Adopting laser-type quick approach facilitate aligning the cutting position of the material, and setup positioning of the approach speed selection. Creating wider gaps between the rollers. This idea improves the workability of loading up and down by mounting wire through between the rollers.
  • Selective cutting stop height setting: A cutting stop height setting can be selected from two options: “stop height” and “cutting depth.” The “stop height” setting determines an uncut length and the “cutting depth” setting determines a cutting depth.
  • Reduced chip volume
  • Deviation control

Technical Specifications

Model PCSAW720
Imperial Metric
Cutting Capacity Round (Diameter) 11.4″ – 28.3″ 290-720 mm 11.4″ – 28.3″
290-720 mm
32.0″ x 28.0″
815 x 715 mm
Rectangle (W x H) 32.0″ x 28.0″ 815 x 715 mm
Work Load Capacity 17,640 lbs 8,000 kg
Blade Size (L x T x W) 27’3″ x 0.063″ x 2-5/8″ 8300 x 1.6 x 67 mm
Blade Speed 49-361 ft/min by Inverter 15-110 m/min by Inverter
Blade Control Top Limit Setting Automatic Setting with Photo Sensor Automatic Setting with Photo Sensor Windows Based CNC Control, Hydraulic Flow Control Valve with Stepping Motor
Cutting Control Windows Based CNC Control, Hydraulic Flow Control Valve with Stepping Motor
Vise Operation Type Front and Rear Vise Front and Rear Vise Windows Based CNC Control, Hydraulic Flow Control Valve with Stepping Motor
Control Windows Based CNC Control, Hydraulic Flow Control Valve with Stepping Motor

Motors

Saw Blade 15 HP 11 kW 15 HP
11 kW
5 HP
3.7 kW
1/8 HP
0.09 kW
1/2 HP
0.25 kW
1/4 HP
0.2 kW
Hydraulic Pump 5 HP 3.7 kW
Cutting Feed AC Servo 1/8 HP 0.09 kW
Wire Brush 1/2 HP 0.25 kW
Cutting Fluid Pump 1/4 HP 0.2 kW
Power Requirement Power Supply Voltage AC220V±10%, 3 PH, 60 Hz All Other Voltages Require Transformer AC220V±10%, 3 PH, 60 Hz All Other Voltages Require Transformer 25 kVA
Power Requirement 25 kVA
Cutting Fluid Tank Capacity 52.8 gal 200 liters 52.8 gal
200 liters
Centrifugal Electric 5.3 gal/min
20 L/min
Pump Type Centrifugal Electric
Pump Capacity 5.3 gal/min 20 L/min
Hydraulic Tank Capacity 8 gal 30 liters 8 gal
30 liters
Variable Displacement Vane Pump 814 psi
5.8 MPa (58 kgf/cm2)
Pump Type Variable Displacement Vane Pump
Pressure Setting 814 psi 5.8 MPa (58 kgf/cm2)
Chip Disposal Chip Conveyor
Material Index Index Mechanism Shuttle Vise Shuttle Vise 19.685″
500 mm
0.787″ – 393.70″
20-9999.9 mm
1-99 1-9999 1.57″ Plus Length of Parts
40 mm Plus Length of Parts
Stroke 19.685″ 500 mm
Length 0.787″ – 393.70″ 20-9999.9 mm
Number of Input Block/Station 1-99
Number of Cut-Off Pieces 1-9999
Remnant Length 1.57″ Plus Length of Parts 40 mm Plus Length of Parts
Machine Dimensions (W x L x H) Head-Up Position 172.7″ x 85.9″ x 108.9″ 4387 x 2181 x 2813 mm 172.7″ x 85.9″ x 108.9″
4387 x 2181 x 2813 mm
172.7″ x 85.9″ x 108.9″
4387 x 2181 x 2765 mm
Head Down Position 172.7″ x 85.9″ x 108.9″ 4387 x 2181 x 2765 mm
Table Height 27.6″ 700 mm
Machine Weight 17,640 lbs 8000 kg
Montfort International
2500 av. Watt, Quebec City (Qc),
G1P 3T3, Canada
1-800-463-6668
info@montfort-international.com