Amada DBSAW 500 Diamond Bandsawing Machine for Advanced and New Material
Automatic diamond band saw machine that cuts new materials with high quality and efficiency. Perfect for the high-quality cutting of advanced materials (hard-brittle materials) in the electronic parts and semiconductor markets.
Advanced and New Material Cutting
Hard-brittle materials such as quartz glass, ceramics, carbon, carbon fiber reinforced plastics (CFRP), silicon carbide (SiC), silicon, sapphire, require high-quality cutting with high added value to meet market needs in the fields of electronic parts, semiconductors, optics, automobiles, and aerospace industry. By using a blade with diamond tips, kerf loss (material loss) is reduced, new materials can be cut with high quality, and the best cost performance is achieved.
Features
Improved processing efficiency due to high-quality cutting
Because this specialized band saw uses a diamond blade, it is highly rigid and enables high-quality cutting of hard-brittle materials. Therefore, it helps improve processing efficiency by eliminating finish and other following processes. As an example, it enables ultra-thin high-quality cutting of quartz glass (a round plate with a ø300 mm, a thickness of 1 mm, a thickness accuracy of ±20 µm, a parallel flatness of 30 µm, and a surface roughness Rz = 23 µm), which is difficult to cut with a general band saw machine.
High Quality Diamond Blade
The band saw uses a blade featuring original metal chips that contain diamond abrasives. The blade ensures a high yield, and is ideal for cutting costly materials. A suitable blade can be selected according to workpiece material, cutting shape, and cutting conditions.
Space saving and improved safety
A compact design is achieved because the workpiece, together with the fixed pedestal, has been moved to the upper blade tip for cutting. In addition, safety has been improved by preventing the scattering of chips and cutting oil with a full cover, and fixing the door with an electromagnetic lock during operating.
A Mechanism for High-Qquality Cutting of New Materials
High-speed blade travel (MAX 1500m/min) brings out the best in diamond blades
- Soft wheels (stable high speed running)
- Carbon insert (blade posture stabilization)
- Highly rigid frame (vibration suppression)
Each axis is driven by an AC servo
- Stable cutting speed control
- Numerical control of cutting position
- 2-axis AC servo drive
Stabilizing Sharpness
In-flight dressing device (standard product)
Improved Operability and Space Saving
Operation Panel
A simple touch panel operation panel makes it easy to set processing conditions.
Large Opening and Closing Door
The large front door makes it easy to set up the workpiece.
Compact Design
The cutting motion moves the workpiece, making the machine more compact.
Environmental Improvement and Danger Prevention
Full Coverage
The complete cover prevents chips and cutting oil from scattering, improving the working environment.
Electromagnetic Lock
- The door is secured with an electromagnetic lock while the blade is moving, improving safety.
- Equipped with blade abnormality detection and emergency stop function to ensure safety
Main Options
- Centrifugal separator (automatic/manual)
- Automatic fire extinguishing device
- Mist collector
Technical Specifications
| Model | DBSAW-500 | |||||||
|---|---|---|---|---|---|---|---|---|
| Imperial | Metric | |||||||
| Cutting Capacity | Round (Diameter) | 19.7″ x 19.7″ | 500 × 500 mm | 19.7″ x 19.7″ 500 × 500 mm |
19.7″ x 19.7″ x 19.7″ 500 × 500 × 500 mm |
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| Rectangle (W x L x H) | 19.7″ x 19.7″ x 19.7″ | 500 × 500 × 500 mm | ||||||
| Saw Blade | Blade Size (W x L x T) | 4.9″ x 0,031″ x 0,11″ | 125 × 0,8 × 5410 mm | 4.9″ x 0,031″ x 0,11″ 125 × 0,8 × 5410 mm |
656-4921 ft/min 200 à 1500 m/min |
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| Blade Speed | 656-4921 ft/min | 200 à 1500 m/min | ||||||
| Motors | Saw Blade | 5 HP | 3.7 kW | 5 HP 3.7 kW |
3 HP 2.2 kW |
1/2 HP 0.4 kW |
2 HP 1.5 kW |
1 HP 0.75 kW |
| Hydraulic | 3 HP | 2.2 kW | ||||||
| Cutting Fluid | 1/2 HP | 0.4 kW | ||||||
| Cutting Servo | 2 HP | 1.5 kW | ||||||
| Positioning Servo | 1 HP | 0.75 kW | ||||||
| Separate Cutting Oil Tank Dimensions (Width x Depth x Height) | 27.6" × 78.8" × 84.4" | 700 × 2000 × 2145 mm | ||||||
| Separate Cutting Oil Tank Capacity | 79.3 gal | 300 l | ||||||
| Table Lower Limit Position | 38.5" | 977 mm | ||||||
| Table Elevating Stroke | 20.9" | 530 mm | ||||||
| Power Requirement | 11.7 kVA | |||||||
| Allowable Load on Machine | 661.4 lbs | 300 kg | ||||||
| Machine Weight | 11 023.11 lbs | 5000 kg | ||||||
Montfort International
G1P 3T3, Canada