UNIST Aluminium Sheet Lubrication System
AUTOMATIC AND CONTROLLED LUBRICATION FOR CAN END-MAKING APPLICATIONS
The UNIST Aluminium Sheet Lubrication System is designed to apply an even and controlled coating of lubricant to metal sheets used in forming operations. Particularly suited for sheet-fed presses in can end-making applications, it provides lubrication on one or both sides of the stock while reducing fluid consumption and improving productivity.
Equipped with the programmable SmartFlow® controller and patented internally-fed applicator rollers, the system ensures precise and consistent lubricant distribution across the entire width of each sheet. The rollers are typically driven by the sheet feed system to synchronize their operation with the press rate. Its monitoring and programming capabilities facilitate lubrication control and integration into production lines.
Uniform Lubrication for Sheet-Fed Presses
PRECISE AND CONSISTENT LUBRICANT APPLICATION
Originally designed for easy integration into multi-die production lines, the UNIST Aluminium Sheet Lubrication System is particularly suited for sheet-fed presses used in can end-making applications. Equipped with the programmable SmartFlow® controller and patented internally-fed applicator rollers, it delivers a precise and consistent amount of lubricant across metal sheets. The rollers are typically driven by the sheet feed system to synchronize their operation with the press rate.
UNIST Aluminium Sheet Lubrication System Benefits
- Active monitoring detects potential issues before they arise
- 100% worry-free installation & support
- Smooth and consistent coating on one or both sides of the stock
- Compatible with a wide variety of fluids
Typical Applications
Sheet-Fed Can End Making
Features
Full feature monitoring
The SmartFlow® provides full-featured monitoring of critical parameters such as fluid level, pressure and flow
Fluid Tracking
Directly measure how much fluid your process is consuming with advanced fluid tracking. Work smarter and know your exact lubricant cost per part
Easily Create Jobs
The job setup wizard guides users through creating a job. Once created, simply increase or decrease the amount of lubricant desired for quick fine tuning of lubricant coatings.
Internally-fed fluid
Ensures even and consistent coating on one or both sides of stock
Technical Specifications
| Technical Specifications | UNIST Sheet Lubrication System |
|---|---|
| Stock type | Aluminium sheet stock |
| Stock thickness | .002" - 0.10" (.05mm - .25mm) |
| Stock width | 36" - 39" (91cm - 99cm) |
| Applicator material | Polyester felt |
| Fluid supply/capacity | 20 gal (75.7L) polyethylene tank with diaphragm pump |
| Interface | Touch screen interface |
| Fluid outputs | Max 22 |
| Control inputs | 2 (dry contact/switch closure, prox sensor 10-30 VDC NPN, N.O.) |
| Alarm inputs | 2 (dry contact/switch closure, prox sensor 10-30 VDC NPN, N.O) |
| Outputs | 22 max at power supply voltage. Max power 10 watts/output |
| Alarm relay | Isolated, non-fused single pole, double throw; 2 amp load max |
| Max input rate | 50 cycles/sec at 50% duty cycle. Minimum contact open or closed time: 10 milliseconds |
| Programmable ranges | Count (CNT): 0-255 counts Delay (DEL): 0-100 secs (.010 second increments) Duration (DUR): 0-100 seconds (.010 second increments) |
| Fuses | Supply: 2 amp, Output: 5 amp |
| Operating temperature range | 0° to +50°C (+32° to +122°F) |
| Storage temperature range | -20° to +70°C (-4° to +158°F) |
| Job storage | Max 250 setups/jobs |
Requirements
| Requirements | UNIST Sheet Lubrication System |
|---|---|
| Fluid type(s) | For use with vanishing fluid or low viscosity oil (oils from 30 SUS to 150 SUS) |
| Restrictions | Not designed for use with water soluble lubricants |
| Air supply | Clean, dry, compressed air, 80-90 psi (5.5 - 6.2 bar). 25 SCFM (708 SLPM) minimum |
| Power | 120VAC - 50/60hz or 240VAC - 50/60hz 9.5 amps |
Montfort International
G1P 3T3, Canada