Sawing & Cutting Machines

For all your metallurgical manufacturing needs, we offer durable, efficient and affordable sawing and cutting machines.
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Blades & Band Saws

With IDEAL bandsaw blades, you will reduce your cutting and manufacturing costs considerably. These blades offer productivity and longevity. Quick delivery! 1 to 3 days for any product already in stock
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A wide range for all your finishing, polishing and deburring needs. Montfort International Ltd offers a wide range of high-performance tribofinishing machines and sanding tools to increase your productivity and reduce costs.
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IDEAL ORB-TEC Carbide Circular Saw Blades for Orbital Cutting

Carbide-tipped circular saw blades for orbital cutting of metal tubes and profiles

IDÉAL ORB-TEC® circular saw blades are specially designed for orbital cutting machines used in metal tube production. Equipped with tungsten carbide tips, they deliver high cutting performance, excellent stability and precise cut quality, even in demanding industrial applications.

Suitable for cutting thin-walled and thick-walled tubes, particularly those made from high-tensile-strength steel, ORB-TEC® blades are designed for orbital cutting machines equipped with two, three or four cutting heads rotating around the tube. Their robust construction and resharpening capability help extend blade service life and reduce cutting costs.

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A multidisciplinary team to accompany you in your projects
A remarkable After-Sales Support
Unrivaled quality and a customized product

ORB-TEC Technology: Precision and Performance for Orbital Cutting

Carbide-Tipped Blades Designed for Orbital Cutting Machines

IDÉAL ORB-TEC® circular saw blades are developed for orbital cutting machines used in metal tube production facilities. These machines are generally equipped with two, three or four cutting heads that rotate around the tube during the cutting operation. ORB-TEC® blades are specifically designed for this type of equipment and the cutting requirements associated with industrial tube production. Their robust construction makes them suitable for applications requiring high cutting performance, stability and consistent cut quality.

ORB-TEC® blades can also be resharpened, helping extend their service life.

Tungsten Carbide Tips for High-Tensile-Strength Steel

ORB-TEC® blades feature tungsten carbide tips made from a specially selected carbide grade for these applications. This carbide grade combines high mechanical strength with reduced brittleness. It allows the teeth to penetrate high-tensile-strength steel effectively, including tubes with substantial wall thicknesses. This design aims to reduce cutting forces while promoting longer blade life.

Tooth Geometry Designed for Cutting Requirements

ORB-TEC® blades feature trapezoidal toothing with chip breaker grooves, designed to facilitate chip breaking during cutting.

Different tooth geometries have been specially developed to achieve high cutting performance and reduce the forces required during cutting. These characteristics meet the requirements of orbital cutting applications involving metal tubes and profiles.

Individual Inspection for Consistent Performance

Every ORB-TEC® blade is individually inspected and marked with a batch number. This quality control process helps ensure consistent cutting performance and maintain uniform quality from one blade to another.

Features and Benefits of ORB-TEC Circular Saw Blades

IDÉAL ORB-TEC® circular saw blades combine robust construction, tungsten carbide tips and tooth geometries designed for the requirements of industrial orbital cutting.

  • Tungsten carbide tips : A specially selected carbide grade offering high mechanical strength and reduced brittleness
  • Designed for orbital cutting : Suitable for machines equipped with two, three or four cutting heads rotating around the tube
  • High-tensile-strength steel cutting : Teeth designed to penetrate high-tensile-strength steel effectively
  • Thick-walled tube cutting : Construction suited to applications involving substantial wall thicknesses
  • Trapezoidal toothing with chip breaker grooves : Facilitates chip breaking during cutting
  • Low cutting forces : Tooth geometries developed to reduce the forces required during cutting
  • Precision and stability : Promote high cut quality in industrial applications
  • Robust construction : Blades developed to meet the requirements of orbital cutting machines
  • Resharpenable blades : Resharpening helps extend blade service life
  • Individual quality control : Each blade is inspected and marked with a batch number to ensure consistent performance
  • Reduced cutting costs : Extended blade life and resharpening capability help control cutting tool costs

Applications and Materials

Circular Saw Blades Designed for Orbital Cutting of Metal Tubes

IDÉAL ORB-TEC® circular saw blades are intended for orbital cutting operations in metal tube manufacturing and processing facilities. They are particularly suited to applications involving thin-walled and thick-walled tubes and profiles, as well as cutting operations involving high-tensile-strength steel.

Main Applications

  • Orbital cutting of metal tubes and pipes
  • Cutting thin-walled tubes and profiles
  • Cutting thick-walled tubes and profiles
  • Cutting tubes made from high-tensile-strength steel
  • Use on orbital cutting machines with two, three or four cutting heads
  • Cut-off operations in metal tube production facilities

Compatible Materials

  • Non-ferrous metals
  • Aluminium
  • Structural steel
  • Cast iron
  • Alloy steel
  • Tempered steel
  • Carbon steel
  • High-speed steel
  • Tool steel
  • Stainless steel
  • Hardened steels
  • Heat-resistant steel
  • Steel and non-ferrous alloys
  • Titanium and titanium alloys

For a recommendation tailored to your application, contact the specialists at Montfort International.

IPC C and PVD Coatings

Coatings Designed for Demanding Industrial Cutting Applications

IDÉAL ORB-TEC® circular saw blades are presented with the IPC C (Individual Performance Cutting®) hard coating, designed to meet the demanding conditions encountered in metal tube production.

During manufacturing, tubes can reach elevated temperatures. The low friction coefficient of the IPC C coating supports smooth cutting, even when cut-off operations must be completed in extremely short periods.

The ORB-TEC® range also includes a resharpenable PVD-coated blade (Physical Vapor Deposition) intended for orbital cutting applications.

These coating characteristics support cutting performance, reduced cutting forces and extended blade service life.

Suitable Industries

Steel Construction and Profile Processing

Powerful sawing technology for steel construction. Our robust saw blades cut beams, pipes, and complex profiles quickly, burr-free, and with maximum precision.

Available Dimensions and Configurations

ORB-TEC Carbide PT — Orbital Cutting

Blade Dimensions Number of Teeth
Diameter (mm) Cutting Width (mm) Blade Body Thickness (mm) Bore (mm) 44 52 60 70 80 90 100
250 250 3,50 2,70 45 ■ ■ ■
300 300 3,50 2,70 50 ■ ■ ■ ■ ■
315 315 3,50 2,70 50 ■ ■ ■ ■ ■ ■
350 350 3,50 2,90 50 ■ ■ ■ ■ ■ ■
355 355 2,90 2,25 45 ■ ■ ■ ■ ■
380 380 3,80 3,00 115 ■ ■ ■ ■ ■ ■
400 400 3,80 3,00 115 ■ ■ ■ ■ ■ ■

The Montfort Benefits

A multidisciplinary team to accompany you in your projects
They move to your factory, to your workshop, and effectively meet your needs for improvement; from development to installation.
Unrivaled quality and a customized product
We stand out from the competition by meeting your specific needs with equipment and tools notorious for their reliability and excellent value for money.
A remarkable After-Sales Support
The team of Montfort technicians support all our divisions by installing, maintaining and guaranteeing our equipment.
CONTACT US
info@montfort-international.com
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